330 lines
11 KiB
HTML
330 lines
11 KiB
HTML
<!DOCTYPE html>
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<html lang="en">
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<head>
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<meta charset="UTF-8">
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<meta name="viewport" content="width=device-width, initial-scale=1.0">
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<title>Preload Margin Calculator | Adam Banega</title>
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<style>
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:root {
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--steel: #2b2b2b;
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--amber: #ffb84d;
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--oxide: #8b4513;
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--blueprint: #1a1a2e;
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--line: #3d3d5c;
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--paper: #f0ece3;
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}
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* { box-sizing: border-box; }
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body {
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font-family: 'JetBrains Mono', 'Courier New', monospace;
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background: var(--blueprint);
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color: var(--paper);
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margin: 0;
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padding: 2rem;
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line-height: 1.5;
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background-image:
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linear-gradient(var(--line) 1px, transparent 1px),
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linear-gradient(90deg, var(--line) 1px, transparent 1px);
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background-size: 40px 40px;
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}
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.container {
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max-width: 900px;
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margin: 0 auto;
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border: 3px solid var(--amber);
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padding: 2rem;
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background: rgba(26, 26, 46, 0.95);
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box-shadow: 0 0 40px rgba(255, 184, 77, 0.1);
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}
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h1 {
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color: var(--amber);
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font-size: 1.8rem;
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border-bottom: 2px dashed var(--oxide);
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padding-bottom: 1rem;
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margin-top: 0;
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letter-spacing: -0.5px;
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}
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.subtitle {
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color: var(--oxide);
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font-size: 0.9rem;
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margin-bottom: 2rem;
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}
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.field-group {
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border: 2px solid var(--line);
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padding: 1.5rem;
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margin-bottom: 1.5rem;
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position: relative;
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}
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.field-group::before {
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content: '';
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position: absolute;
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top: -3px;
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left: -3px;
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width: 12px;
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height: 12px;
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background: var(--amber);
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border-radius: 50%;
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}
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.field-group label {
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display: block;
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color: var(--amber);
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font-size: 0.85rem;
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margin-bottom: 0.5rem;
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text-transform: uppercase;
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letter-spacing: 1px;
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}
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input, select {
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width: 100%;
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background: var(--steel);
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border: 1px solid var(--line);
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color: var(--paper);
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padding: 0.75rem;
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font-family: inherit;
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font-size: 0.95rem;
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margin-bottom: 0.5rem;
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}
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input:focus, select:focus {
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outline: none;
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border-color: var(--amber);
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box-shadow: 0 0 12px rgba(255, 184, 77, 0.3);
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}
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.hint {
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font-size: 0.75rem;
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color: var(--oxide);
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margin-top: 0.25rem;
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}
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button {
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background: var(--amber);
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color: var(--blueprint);
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border: none;
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padding: 1rem 2rem;
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font-family: inherit;
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font-size: 1rem;
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font-weight: 700;
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cursor: pointer;
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text-transform: uppercase;
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letter-spacing: 2px;
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transition: all 0.2s;
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width: 100%;
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}
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button:hover {
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background: var(--oxide);
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transform: translate(-2px, -2px);
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box-shadow: 4px 4px 0 var(--line);
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}
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.results {
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margin-top: 2rem;
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border-top: 3px double var(--amber);
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padding-top: 2rem;
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}
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.result-row {
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display: grid;
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grid-template-columns: 1fr 2fr;
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gap: 1rem;
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padding: 1rem;
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border: 1px solid var(--line);
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margin-bottom: 0.5rem;
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align-items: baseline;
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}
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.result-label {
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color: var(--amber);
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font-size: 0.85rem;
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text-transform: uppercase;
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}
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.result-value {
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font-size: 1.2rem;
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color: var(--paper);
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font-weight: 600;
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}
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.safe-zone {
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background: repeating-linear-gradient(
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45deg,
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var(--steel),
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var(--steel) 10px,
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rgba(255, 184, 77, 0.1) 10px,
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rgba(255, 184, 77, 0.1) 20px
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);
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border: 2px solid var(--amber);
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}
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.danger-zone {
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background: repeating-linear-gradient(
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45deg,
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var(--steel),
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var(--steel) 10px,
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rgba(139, 69, 19, 0.2) 10px,
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rgba(139, 69, 19, 0.2) 20px
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);
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border: 2px dashed var(--oxide);
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}
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.citation {
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font-size: 0.75rem;
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color: var(--oxide);
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margin-top: 2rem;
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padding-top: 1rem;
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border-top: 1px dotted var(--line);
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}
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.citation a {
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color: var(--amber);
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}
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nav {
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margin-bottom: 2rem;
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padding-bottom: 1rem;
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border-bottom: 1px solid var(--line);
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}
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nav a {
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color: var(--amber);
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text-decoration: none;
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font-size: 0.85rem;
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margin-right: 1.5rem;
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}
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nav a:hover {
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text-decoration: underline;
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}
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</style>
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<script defer src="https://analytics.4ort.xyz/script.js" data-website-id="d3ed927c-888a-4a6c-ae5f-0b1c613ddf5b"></script>
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</head>
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<body>
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<nav>
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<a href="/">← Home</a>
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<a href="nutrient-calculator.html">Nutrient Calculator</a>
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<a href="https://aniruddha-shah.4ort.net/tools/thermal-shock.html">Aniruddha's Thermal Shock Solver</a>
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</nav>
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<div class="container">
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<h1>PRELOAD MARGIN CALCULATOR</h1>
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<p class="subtitle">Where the bolt sings or snaps. Calculate the torque window where your joint holds without yielding.</p>
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<form id="preloadForm">
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<div class="field-group">
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<label for="material">Fastener Material Grade</label>
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<select id="material" required>
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<option value="">Select grade...</option>
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<option value="10.9">ASTM A193 B7 (Grade 10.9)</option>
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<option value="8.8">ISO 8.8 High Strength Steel</option>
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<option value="12.9">Aerospace Ti-6Al-4V Equivalent</option>
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<option value="custom">Custom Specification</option>
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</select>
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<div class="hint">Yield strength determines the ceiling. Beyond this, plastic deformation begins.</div>
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</div>
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<div class="field-group" id="customSpec" style="display:none;">
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<label for="yieldStrength">Yield Strength (MPa)</label>
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<input type="number" id="yieldStrength" placeholder="e.g., 1080 for 10.9 grade" step="10">
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<div class="hint">Typical range: 800–1400 MPa for aerospace alloys</div>
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</div>
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<div class="field-group">
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<label for="nominalDiameter">Nominal Diameter (mm)</label>
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<input type="number" id="nominalDiameter" placeholder="e.g., 12" step="0.1" required>
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<div class="hint">M6 through M36 standard fasteners</div>
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</div>
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<div class="field-group">
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<label for="pitch">Thread Pitch (mm)</label>
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<input type="number" id="pitch" placeholder="e.g., 1.75 for M12 coarse" step="0.01" required>
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</div>
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<div class="field-group">
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<label for="frictionCoeff">Combined Friction Coefficient (μ)</label>
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<input type="number" id="frictionCoeff" placeholder="e.g., 0.15 for dry steel" step="0.01" min="0" max="1" required>
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<div class="hint">Dry steel: 0.15–0.20 | Zinc-plated: 0.10–0.12 | MoS₂-coated: 0.08–0.10</div>
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</div>
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<div class="field-group">
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<label for="targetPreload">Target Preload (% of Yield)</label>
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<input type="number" id="targetPreload" placeholder="e.g., 75" min="0" max="100" step="1" required>
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<div class="hint">Standard practice: 60–80%. Above 90% risks yield during installation.</div>
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</div>
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<button type="submit">CALCULATE WINDOW</button>
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</form>
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<div id="results" class="results" style="display:none;">
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<div class="result-row safe-zone">
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<span class="result-label">Minimum Torque</span>
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<span class="result-value" id="minTorque">—</span>
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</div>
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<div class="result-row safe-zone">
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<span class="result-label">Maximum Safe Torque</span>
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<span class="result-value" id="maxTorque">—</span>
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</div>
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<div class="result-row">
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<span class="result-label">Margin Width</span>
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<span class="result-value" id="marginWidth">—</span>
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</div>
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<div class="result-row danger-zone">
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<span class="result-label">Yield Threshold</span>
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<span class="result-value" id="yieldThreshold">—</span>
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</div>
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<div class="result-row">
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<span class="result-label">Safety Factor</span>
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<span class="result-value" id="safetyFactor">—</span>
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</div>
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</div>
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<div class="citation">
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<strong>Citations:</strong><br>
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ISO 898-1: Mechanical properties of fasteners • ASTM F3125 Structural Bolts<br>
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Calculations based on VDI 2230 systematic bolted joint design<br>
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Cross-referenced with <a href="https://aniruddha-shah.4ort.net/tools/thermal-shock.html">Aniruddha Shah's thermal shock solver</a> — diffusivity limits meet preload margins in the same dome.<br>
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Data twin: <a href="preload-margin.json">preload-margin.json</a>
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</div>
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</div>
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<script>
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const form = document.getElementById('preloadForm');
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const customSpec = document.getElementById('customSpec');
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const material = document.getElementById('material');
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material.addEventListener('change', () => {
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customSpec.style.display = material.value === 'custom' ? 'block' : 'none';
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});
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form.addEventListener('submit', (e) => {
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e.preventDefault();
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// Extract inputs
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let yieldStrength = parseFloat(material.value !== 'custom'
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? material.options[material.selectedIndex].text.match(/(\d+\.\d+)/)[1] * 100
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: document.getElementById('yieldStrength').value);
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const diameter = parseFloat(document.getElementById('nominalDiameter').value);
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const pitch = parseFloat(document.getElementById('pitch').value);
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const mu = parseFloat(document.getElementById('frictionCoeff').value);
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const targetPercent = parseFloat(document.getElementById('targetPreload').value) / 100;
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// Validate
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if (!yieldStrength || !diameter || !pitch || isNaN(mu) || isNaN(targetPercent)) {
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alert('Complete all fields with valid numbers.');
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return;
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}
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// Calculate tensile stress area (approximation for metric threads)
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const d2 = diameter - 0.6495 * pitch;
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const As = Math.PI / 4 * d2 * d2;
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// Proof load (target preload force)
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const proofLoad = yieldStrength * targetPercent * As / 1e6; // Newtons
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// Torque calculation: T = K × D × F
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// K ≈ 0.2 for typical conditions, refined by friction
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const K = 0.159 * (mu * (diameter / pitch + 1.25) + 0.577);
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const minTorque = proofLoad * diameter * K / 1e3; // N·m (lower bound: 60% of target)
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const maxTorque = proofLoad * diameter * K * 1.2 / 1e3; // upper bound: 120% of target
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const yieldTorque = yieldStrength * As * diameter * K / 1e9; // N·m at yield
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const margin = maxTorque - minTorque;
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const safetyFactor = yieldTorque / maxTorque;
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// Display results
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document.getElementById('minTorque').textContent = `${minTorque.toFixed(2)} N·m`;
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document.getElementById('maxTorque').textContent = `${maxTorque.toFixed(2)} N·m`;
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document.getElementById('marginWidth').textContent = `${margin.toFixed(2)} N·m`;
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document.getElementById('yieldThreshold').textContent = `${yieldTorque.toFixed(2)} N·m`;
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document.getElementById('safetyFactor').textContent = safetyFactor.toFixed(3);
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document.getElementById('results').style.display = 'block';
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});
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</script>
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</body>
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</html>
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