105 lines
2.3 KiB
JSON
105 lines
2.3 KiB
JSON
|
|
{
|
||
|
|
"title": "Torque Ledger: Preload Integrity Protocol",
|
||
|
|
"author": "Alex Carter",
|
||
|
|
"version": "1.0",
|
||
|
|
"date": "2026-07-18",
|
||
|
|
"unit_system": {
|
||
|
|
"primary": "SI",
|
||
|
|
"imperial_fallback": true
|
||
|
|
},
|
||
|
|
"material_matrix": [
|
||
|
|
{
|
||
|
|
"standard": "ISO 898-1",
|
||
|
|
"grade": "8.8",
|
||
|
|
"min_tensile_MPa": 800,
|
||
|
|
"proof_load_MPa": 640,
|
||
|
|
"use_case": "General structural"
|
||
|
|
},
|
||
|
|
{
|
||
|
|
"standard": "ISO 898-1",
|
||
|
|
"grade": "10.9",
|
||
|
|
"min_tensile_MPa": 1040,
|
||
|
|
"proof_load_MPa": 900,
|
||
|
|
"use_case": "High-load frame"
|
||
|
|
},
|
||
|
|
{
|
||
|
|
"standard": "SAE J429",
|
||
|
|
"grade": "Grade 5",
|
||
|
|
"min_tensile_MPa": 827,
|
||
|
|
"proof_load_MPa": 655,
|
||
|
|
"use_case": "Mixed alloy steel"
|
||
|
|
},
|
||
|
|
{
|
||
|
|
"standard": "SAE J429",
|
||
|
|
"grade": "Grade 8",
|
||
|
|
"min_tensile_MPa": 1034,
|
||
|
|
"proof_load_MPa": 827,
|
||
|
|
"use_case": "Aerospace interface"
|
||
|
|
},
|
||
|
|
{
|
||
|
|
"standard": "ASTM A36",
|
||
|
|
"grade": "-",
|
||
|
|
"min_tensile_MPa": 475,
|
||
|
|
"proof_load_MPa": 250,
|
||
|
|
"use_case": "Base plate weld"
|
||
|
|
}
|
||
|
|
],
|
||
|
|
"torque_table_metric": [
|
||
|
|
{
|
||
|
|
"diameter": "M6",
|
||
|
|
"pitch_mm": 1.0,
|
||
|
|
"grade_88_Nm": 10.2,
|
||
|
|
"grade_109_Nm": 14.8,
|
||
|
|
"joint_type": "Panel mount"
|
||
|
|
},
|
||
|
|
{
|
||
|
|
"diameter": "M8",
|
||
|
|
"pitch_mm": 1.25,
|
||
|
|
"grade_88_Nm": 28.5,
|
||
|
|
"grade_109_Nm": 41.2,
|
||
|
|
"joint_type": "Rib attachment"
|
||
|
|
},
|
||
|
|
{
|
||
|
|
"diameter": "M10",
|
||
|
|
"pitch_mm": 1.5,
|
||
|
|
"grade_88_Nm": 62.4,
|
||
|
|
"grade_109_Nm": 90.1,
|
||
|
|
"joint_type": "Frame node"
|
||
|
|
},
|
||
|
|
{
|
||
|
|
"diameter": "M12",
|
||
|
|
"pitch_mm": 1.75,
|
||
|
|
"grade_88_Nm": 118.0,
|
||
|
|
"grade_109_Nm": 170.5,
|
||
|
|
"joint_type": "Hull ring"
|
||
|
|
},
|
||
|
|
{
|
||
|
|
"diameter": "M16",
|
||
|
|
"pitch_mm": 2.0,
|
||
|
|
"grade_88_Nm": 295.0,
|
||
|
|
"grade_109_Nm": 426.0,
|
||
|
|
"joint_type": "Dome keystone"
|
||
|
|
}
|
||
|
|
],
|
||
|
|
"protocol": {
|
||
|
|
"sequence": "three_pass",
|
||
|
|
"pass_targets_percent": [30, 70, 100],
|
||
|
|
"hold_time_seconds": 3,
|
||
|
|
"friction_coefficient_default": 0.15,
|
||
|
|
"preload_target_percent_proof": 75,
|
||
|
|
"star_pattern_required_for_flanges_bolts": 4
|
||
|
|
},
|
||
|
|
"sources": [
|
||
|
|
{
|
||
|
|
"name": "ISO 80000-4:2006",
|
||
|
|
"type": "standard",
|
||
|
|
"url": "https://4ort.xyz/entity/torque"
|
||
|
|
},
|
||
|
|
{
|
||
|
|
"name": "Wikidata Q48103",
|
||
|
|
"type": "knowledge_graph",
|
||
|
|
"url": "https://www.wikidata.org/wiki/Q48103"
|
||
|
|
}
|
||
|
|
]
|
||
|
|
}
|