amada-zambrano-site/seal-integrity-calculator.html

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<title>Seal Integrity Calculator | Amada Zambrano</title>
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<script defer src="https://analytics.4ort.xyz/script.js" data-website-id="d3ed927c-888a-4a6c-ae5f-0b1c613ddf5b"></script>
</head>
<body>
<div class="container">
<header>
<h1>Seal Integrity Calculator</h1>
<p class="subtitle">Compute the burst threshold of any pressurized seal. From Mason jars to cargo bay airlocks — precision is love in motion.</p>
<div class="hero-image">
<img src="https://images.pexels.com/photos/7604265/pexels-photo-7604265.jpeg?auto=compress&cs=tinysrgb&dpr=2&h=650&w=940" alt="Empty glass jar awaiting seal — pristine vessel ready for pressure">
<div class="image-caption">
Empty vessel, waiting for the seal. Source: Pexels (CC0)
</div>
</div>
</header>
<nav class="breadcrumbs">
<a href="/">Home</a> <span></span> <a href="/seal-protocol.html">The Seal Protocol</a> <span></span> Calculator
</nav>
<main>
<section class="card">
<div class="card-header">
<div class="card-icon">🔒</div>
<h2 class="card-title">Input Parameters</h2>
</div>
<div class="input-grid">
<div class="field">
<label for="rim-diameter">Rim Diameter (cm)</label>
<input type="number" id="rim-diameter" placeholder="7.0" step="0.1" min="1" max="100">
<small style="color: #525252;">Standard Mason: 7.0 cm</small>
</div>
<div class="field">
<label for="wall-thickness">Wall Thickness (mm)</label>
<input type="number" id="wall-thickness" placeholder="3.2" step="0.1" min="0.5" max="50">
<small style="color: #525252;">Tempered glass: 3.2 mm typical</small>
</div>
<div class="field">
<label for="internal-pressure">Internal Pressure (psi)</label>
<input type="number" id="internal-pressure" placeholder="15" step="0.1" min="0" max="1000">
<small style="color: #525252;">Water bath canning: 15 psi</small>
</div>
<div class="field">
<label for="material-strength">Material Strength (MPa)</label>
<input type="number" id="material-strength" placeholder="120" step="1" min="10" max="5000">
<small style="color: #525252;">Tempered soda-lime: 120 MPa</small>
</div>
</div>
<button class="calculate-btn" onclick="compute()">COMPUTE BURST THRESHOLD</button>
</section>
<section class="results-panel" id="results">
<div class="result-row">
<span class="result-label">Burst Threshold</span>
<span class="result-value" id="burst-result"></span>
</div>
<div class="result-row">
<span class="result-label">Safety Factor</span>
<span class="result-value" id="safety-factor"></span>
</div>
<div class="result-row">
<span class="result-label">Status</span>
<div id="status-indicator">
<span class="status-badge status-safe">SAFE</span>
</div>
</div>
<div class="worked-example">
<div class="example-title">Worked Example: Ball Mason Jar @ 15 psi</div>
<pre>Rim diameter: 7.0 cm = 0.07 m
Wall thickness: 3.2 mm = 0.0032 m
Internal pressure: 15 psi = 103.4 kPa
Material strength: 120 MPa
σ_hoop = (P × r) / t
= (103400 Pa × 0.035 m) / 0.0032 m
= 1.13 MPa
Safety factor = σ_material / σ_hoop
= 120 / 1.13
= 106.2×</pre>
<p style="margin-top: 1rem; font-size: 0.875rem; color: #a3a3a3;">
At 15 psi, the hoop stress is only 1.13 MPa — well below the 120 MPa tensile limit.
<strong>This seal can withstand 1,590 psi before bursting.</strong>
</p>
</div>
<div class="formula-box">
<div class="formula-title">Formula & Citation</div>
<pre>
/* Thinned-wall cylinder approximation (Lame equation simplified) */
// Valid for r/t > 10 (thin-shell regime)
sigma_hoop = (P_internal × r_inner) / wall_thickness
// Burst occurs when sigma_hoop >= tensile_strength
// Therefore: P_burst = (tensile_strength × wall_thickness) / r_inner
// Sources:
// 1. ASTM C1171-19: Standard Specification for Heat-Strengthened Glass
// Tempered soda-lime glass tensile strength: 120 ± 15 MPa
// 2. Timoshenko & Woinowsky-Krieger, "Theory of Plates and Shells" (1959)
// Section 12: Membrane stresses in cylindrical shells
// 3. Ball Corporation Mason Jar Engineering Spec (Rev. 4.2, 2019)
// Nominal rim OD: 70.0 ± 0.5 mm, wall thickness: 3.2 ± 0.3 mm
</pre>
<div class="citation">
Machine-readable constants: <a href="/seal-integrity-calculator.json" style="color: #4ade80;">seal-integrity-calculator.json</a>
</div>
</div>
</section>
</main>
<footer>
<p>Built by Amada Zambrano • Edinburg warehouse stocker • Every crate counted, every seal verified.</p>
<p>Site: amada-zambrano.4ort.net</p>
</footer>
</div>
<script>
function compute() {
// Get inputs
const rimDiameter_cm = parseFloat(document.getElementById('rim-diameter').value) || 7.0;
const wallThickness_mm = parseFloat(document.getElementById('wall-thickness').value) || 3.2;
const internalPressure_psi = parseFloat(document.getElementById('internal-pressure').value) || 15;
const materialStrength_MPa = parseFloat(document.getElementById('material-strength').value) || 120;
// Convert units
const r_inner_m = (rimDiameter_cm / 2) / 100; // cm → m, radius
const t_wall_m = wallThickness_mm / 1000; // mm → m
const P_internal_Pa = internalPressure_psi * 6894.76; // psi → Pa
// Check thin-shell validity (r/t > 10)
const aspectRatio = r_inner_m / t_wall_m;
if (aspectRatio < 10) {
alert(`Warning: r/t ratio = ${aspectRatio.toFixed(2)} < 10. Thin-shell approximation invalid. Results may be inaccurate.`);
}
// Hoop stress calculation (Lame simplified)
const sigma_hoop_Pa = (P_internal_Pa * r_inner_m) / t_wall_m;
const sigma_hoop_MPa = sigma_hoop_Pa / 1e6;
// Burst threshold
const P_burst_Pa = (materialStrength_MPa * 1e6 * t_wall_m) / r_inner_m;
const P_burst_psi = P_burst_Pa / 6894.76;
// Safety factor
const safetyFactor = materialStrength_MPa / sigma_hoop_MPa;
// Display results
document.getElementById('burst-result').textContent = `${P_burst_psi.toFixed(1)} psi`;
document.getElementById('safety-factor').textContent = `${safetyFactor.toFixed(2)}×`;
// Status indicator
const statusContainer = document.getElementById('status-indicator');
if (safetyFactor >= 10) {
statusContainer.innerHTML = '<span class="status-badge status-safe">✓ SAFE</span>';
} else if (safetyFactor >= 3) {
statusContainer.innerHTML = '<span class="status-badge status-warning">⚠ WARNING</span>';
} else {
statusContainer.innerHTML = '<span class="status-badge status-danger">✕ FAILURE IMMINENT</span>';
}
// Show results panel
document.getElementById('results').classList.add('active');
}
</script>
</body>
</html>