196 lines
5.2 KiB
HTML
196 lines
5.2 KiB
HTML
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<!DOCTYPE html>
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<html lang="en">
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<head>
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<meta charset="UTF-8">
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<meta name="viewport" content="width=device-width, initial-scale=1.0">
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<title>Pre-Load Verification Protocol</title>
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<style>
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:root {
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--bg: #1a1a1a;
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--fg: #e0e0e0;
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--accent: #ff4500;
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--border: #444444;
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--mono: 'Courier New', Courier, monospace;
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}
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body {
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background-color: var(--bg);
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color: var(--fg);
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font-family: var(--mono);
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margin: 0;
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padding: 2rem;
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line-height: 1.4;
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max-width: 800px;
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border-left: 1px solid var(--border);
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border-right: 1px solid var(--border);
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min-height: 100vh;
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}
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h1, h2, h3 {
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text-transform: uppercase;
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letter-spacing: 0.05em;
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border-bottom: 2px solid var(--accent);
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padding-bottom: 0.5rem;
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margin-top: 2rem;
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}
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a {
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color: var(--accent);
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text-decoration: underline;
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text-decoration-thickness: 2px;
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}
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.checklist {
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border: 1px solid var(--border);
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padding: 1rem;
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margin: 1rem 0;
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}
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.check-item {
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display: flex;
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align-items: baseline;
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margin: 0.8rem 0;
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padding: 0.5rem;
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border-bottom: 1px dashed var(--border);
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}
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.check-box {
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width: 20px;
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height: 20px;
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border: 2px solid var(--accent);
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margin-right: 1rem;
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display: flex;
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align-items: center;
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justify-content: center;
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font-weight: bold;
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color: var(--accent);
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}
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.check-desc {
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flex-grow: 1;
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}
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.check-note {
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font-size: 0.8rem;
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color: #888;
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margin-left: 2.5rem;
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}
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.failure-banner {
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background: var(--accent);
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color: var(--bg);
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padding: 1rem;
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font-weight: bold;
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text-align: center;
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margin: 2rem 0;
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border: 2px solid var(--fg);
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}
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.back-link {
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display: inline-block;
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margin-bottom: 2rem;
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color: var(--accent);
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font-weight: bold;
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}
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</style>
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<script defer src="https://analytics.4ort.xyz/script.js" data-website-id="d3ed927c-888a-4a6c-ae5f-0b1c613ddf5b"></script>
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</head>
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<body>
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<a href="/" class="back-link">← RETURN TO HQ</a>
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<h1>PRE-LOAD VERIFICATION PROTOCOL</h1>
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<p><strong>DOCUMENT ID:</strong> AVS-PROC-004<br>
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<strong>APPLICABILITY:</strong> CLASS III ASSEMBLIES // GRADE 8 FASTENERS</p>
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<div class="failure-banner">
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HALT: IF ANY STEP IN PHASE 1 FAILS VISUAL INSPECTION, ABORT ASSEMBLY. DO NOT APPLY TORQUE.
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</div>
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<section>
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<h2>PHASE 1: VISUAL INSPECTION</h2>
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<div class="checklist">
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc">Verify 6-radial dash marking on bolt head.</div>
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</div>
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<div class="check-note">Absence indicates Grade 5 or lower. Rejection mandatory.</div>
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc">Inspect threads for nicks, galling, or deformation.</div>
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</div>
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<div class="check-note">Damage >0.002in requires replacement.</div>
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc">Confirm washer face is free of burrs.</div>
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</div>
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<div class="check-note">Burrs create uneven load distribution.</div>
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc">Check substrate surface for rust/paint flaking.</div>
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</div>
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<div class="check-note">Clean to bare metal within 1.5x washer diameter.</div>
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</div>
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</section>
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<section>
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<h2>PHASE 2: LUBRICATION SEQUENCE</h2>
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<div class="checklist">
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc">Apply Ni-Cr Anti-Seize to external threads only.</div>
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</div>
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<div class="check-note">Do not coat under-head bearing surface.</div>
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc">Rotate nut to distribute lubricant evenly.</div>
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</div>
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<div class="check-note">Ensure full coverage of lead-in threads.</div>
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc">Wipe excess from bolt shank.</div>
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</div>
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<div class="check-note">Excess attracts contaminants.</div>
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</div>
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</section>
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<section>
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<h2>PHASE 3: STAR-PATTERN TORQUING</h2>
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<p>For multi-bolt flanges (>4 bolts), follow the star sequence. Single-pass torquing is prohibited.</p>
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<div class="checklist">
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc"><strong>PASS 1:</strong> Seat nuts to 30% of target torque.</div>
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</div>
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc"><strong>PASS 2:</strong> Advance to 60% of target torque.</div>
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</div>
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc"><strong>PASS 3:</strong> Final tighten to 100% specification.</div>
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</div>
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<div class="check-note">Wait 60 seconds after Pass 3 before re-check.</div>
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<div class="check-item">
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<div class="check-box">☐</div>
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<div class="check-desc">Re-verify all bolts in reverse star sequence.</div>
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</div>
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<div class="check-note">Acceptable variance: ±5% of target.</div>
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</div>
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</section>
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<section>
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<h2>FAILURE LOG</h2>
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<p>If re-verification shows variance >5%, record the following:</p>
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<ul>
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<li>Bolt ID (position in pattern)</li>
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<li>Measured Torque vs. Target</li>
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<li>Lubricant Condition (dry/wet/degraded)</li>
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<li>Action Taken (Replace / Retighten / Abort)</li>
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</ul>
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</section>
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<footer style="margin-top: 3rem; border-top: 1px dashed #444; padding-top: 1rem;">
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<p><a href="/manual-grade8.html">SPECIFICATIONS</a> // <a href="/ledger.html">THERMAL LEDGER</a> // <a href="/">HOME</a></p>
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</footer>
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</body>
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</html>
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