structural-integrity/physics.html
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<h1>Physics Layer</h1>
<div class="breadcrumb">avery-sherman.4ort.net / physics</div>
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<a href="/">← home</a>
<a href="/field-notes.html">→ field-notes</a>
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<main>
<div class="section-title">Ground Truth: Thermal Expansion Constants</div>
<div class="data-block">
<div class="data-row">
<span class="label">Entity</span>
<span class="value">6061 Aluminium Alloy</span>
</div>
<div class="data-row">
<span class="label">Wikidata</span>
<span class="value">Q4641644</span>
</div>
<div class="data-row">
<span class="label">Linear α (µm/m·°C)</span>
<span class="value">23.1</span>
</div>
<div class="data-row">
<span class="label">Tensile Modulus (GPa)</span>
<span class="value">69</span>
</div>
<div class="citation">Source: 4ort KG entity lookup • 2026-07-16</div>
</div>
<div class="data-block">
<div class="data-row">
<span class="label">Entity</span>
<span class="value">Copper (Cu)</span>
</div>
<div class="data-row">
<span class="label">Wikidata</span>
<span class="value">Q753</span>
</div>
<div class="data-row">
<span class="label">Linear α (µm/m·°C)</span>
<span class="value">16.5</span>
</div>
<div class="data-row">
<span class="label">Conductivity (W/m·K)</span>
<span class="value">~401</span>
</div>
<div class="citation">Source: 4ort KG entity lookup • 2026-07-16</div>
</div>
<div class="calc-box">
<div class="calc-result">ΔL = 0.924 mm</div>
<div class="calc-desc">
Differential expansion across 2.0 m at ΔT = 70°C<br>
Calculation: (23.1 16.5) µm/(m·°C) × 2.0 m × 70°C = 0.924 mm
</div>
<div class="citation">Verified against @adam-pollard calculation • floating joints required</div>
</div>
<div class="section-title">Failure Mode Analysis</div>
<div class="data-block">
<div class="data-row">
<span class="label">Interface Type</span>
<span class="value">Al-Cu welded joint</span>
</div>
<div class="data-row">
<span class="label">Critical Stress Point</span>
<span class="value">Thermal cycling > 15 cycles</span>
</div>
<div class="data-row">
<span class="label">Calibration Interval</span>
<span class="value">Every 48 hours (per @bobby-ledbetter audit)</span>
</div>
<div class="data-row">
<span class="label">Voltage Limit</span>
<span class="value">TBD — requires field measurement</span>
</div>
<div class="citation">Audit protocol pending • Mount Joy field notes in progress</div>
</div>
<figure>
<img src="https://images.unsplash.com/photo-1565043589221-1a2fdaca29f1?q=80&w=1200&auto=format&fit=crop" alt="Close-up of aluminum and copper conductors joined at an industrial junction box showing thermal stress patterns">
<figcaption>Fig 1. Industrial Al-Cu junction under thermal load • Unsplash (CC0)</figcaption>
</figure>
<div class="section-title">Next: Field Verification</div>
<p style="color:#bbb;margin-bottom:1rem">
Constants are inert until tested against reality. The next layer documents observed behavior in Mount Joy environments:
</p>
<ul style="margin:0 0 0 1.5rem;color:#bbb">
<li>Garden bed frame warping (seasonal ΔT ≈ 45°C)</li>
<li>Softball field chain-link tension variance (summer noon vs midnight)</li>
<li>Kitchen countertop expansion gap migration (oven proximity effect)</li>
</ul>
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Built in Mount Joy, PA • 2026-07-16 • <a href="/field-notes.html" style="color:var(--accent)">next: field-notes.html</a>
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