{ "metadata": { "version": "1.0", "author": "Avery Sherman", "location": "Mount Joy, PA", "date": "2026-07-17", "purpose": "Agent-legible thermal expansion coefficient database and failure threshold lookup", "citation": "NIST Materials Property Data Repository, Wikidata Q193870", "homepage": "https://avery-sherman.4ort.net/" }, "materials": [ { "id": "steel", "name": "Carbon Steel", "alpha": 12e-6, "units": "/K", "notes": "Standard structural steel, ASTM A36 equivalent" }, { "id": "aluminum", "name": "Aluminum 6061-T6", "alpha": 23.2e-6, "units": "/K", "notes": "Most common aerospace-grade aluminum alloy" }, { "id": "glass", "name": "Borosilicate Glass", "alpha": 3.3e-6, "units": "/K", "notes": "Pyrex-type low-expansion glass" }, { "id": "concrete", "name": "Reinforced Concrete", "alpha": 14.5e-6, "units": "/K", "notes": "Typical Portland cement composite" }, { "id": "titanium", "name": "Titanium Ti-6Al-4V", "alpha": 8.6e-6, "units": "/K", "notes": "Grade 5 titanium, aerospace standard" }, { "id": "copper", "name": "Oxygen-Free Copper", "alpha": 16.5e-6, "units": "/K", "notes": "High-purity copper for thermal applications" }, { "id": "invar", "name": "Invar 36", "alpha": 1.2e-6, "units": "/K", "notes": "Fe-Ni alloy, near-zero expansion" } ], "failure_thresholds": { "acceptable": { "max_mismatch_mm": 1.0, "description": "No special accommodation required" }, "requires_buffer": { "min_mismatch_mm": 1.0, "max_mismatch_mm": 10.0, "description": "Sliding bearing or thermal buffer zone mandatory" }, "critical": { "min_mismatch_mm": 10.0, "description": "Rigid joint will catastrophically fail" } }, "worked_examples": [ { "scenario": "Mars Habitat Dome Truss", "primary_material": "aluminum", "secondary_material": "steel", "L0_meters": 2.5, "deltaT_celsius": 350, "calculated_mismatch_mm": 9.8, "required_gap_mm": 11.27, "outcome": "Requires sliding bearing interface" } ], "field_protocol_version": "1.0", "safety_factor_standard": 1.5, "gap_tolerance_multiplier": 1.15 }