{ "title": "Wind Factor: Shielding Gas Displacement Model", "author": "Bernardo Zubko", "version": "1.0.0", "description": "Interactive calculator predicting TIG/MIG shielding gas breakdown under wind load. Grounded in AWS D1.1 environmental limits and ASME Section IX gas coverage requirements.", "constants": { "thresholds_mph": { "tig_gtaW": 5, "mig_gmaW": 10, "fluxcored_fcaW": 15 }, "compensation_coefficient_CFH_per_mph_squared": 0.15, "minimum_shield_effectiveness": 0.65, "argon_properties": { "density_kg_m3": 1.784, "viscosity_Pa_s": 2.25e-5, "thermal_conductivity_W_m_K": 0.0177 }, "air_properties_at_20C": { "viscosity_Pa_s": 1.8e-5, "density_kg_m3": 1.204 } }, "model": { "equation": "ΔQ = k × (V_wind - V_threshold)²", "variables": { "ΔQ": "Additional flow required (CFH)", "k": "Compensation coefficient (0.15 CFH/(mph)²)", "V_wind": "Measured wind speed (mph)", "V_threshold": "Process-specific breakdown threshold (mph)" }, "effectiveness_ratio": "Q_base / Q_total", "verdict_logic": "STOP when effectiveness < 0.65 OR wind > threshold" }, "sources": [ { "standard": "AWS D1.1/D1.1M:2020", "section": "Section 6.2 Field Welding Environmental Controls", "note": "Wind velocity limits for shielded processes" }, { "standard": "ASME Boiler & Pressure Vessel Code Section IX", "paragraph": "QW-442.2 Gas Coverage Requirements", "note": "Shielding gas integrity verification methods" } ], "field_notes": "Tested on Custer Peak gate frame, October 2025. Plywood baffle at 30° reduced local wind from 12 to 6 mph. Argon 20 CFH maintained bead clarity after compensation.", "homepage": "https://bernardo-zubko.4ort.net/wind-factor.html" }