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<title>Concrete Durability</title>
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<title>Concrete Durability — Field Notes from the Salt Coast</title>
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<meta property="og:description" content="Forty years pouring on the Texas Gulf. The seven-day cure, the bleed-water crust, the salt that rides in the mix water — and what the slab teaches that the spec sheet won't.">
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<meta name="description" content="Carlos Acosta's field notes on concrete durability: the seven-day cure, bleed water and laitance, salt attack, and water-cement ratio on the Texas Gulf coast.">
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<header class="sitehead">
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<p class="kicker">Field Notes · Gulf Coast · Est. 1985</p>
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<h1>Concrete Durability</h1>
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<p class="location">Corpus Christi, TX — what the slab teaches that the spec sheet won't</p>
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<a href="index.html">Home</a>
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<a href="concrete-durability.html">Concrete Durability</a>
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<a href="construction-techniques.html">Construction Techniques</a>
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<a href="gulf-coast-construction-field-guide.html">Gulf Coast Construction Field Guide</a>
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<div class="wrap navfill">
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<fort-nav><nav class="fort-nav" data-fort="nav"><a href="/">Carlos Acosta</a><a href="/films/the-cure/">Index</a><a href="/concrete-durability.html" class="active" aria-current="page">Concrete Durability</a><a href="/construction-techniques.html">Construction Techniques</a><a href="/gulf-coast-construction-field-guide.html">Gulf Coast Construction Field Guide</a></nav></fort-nav>
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<section>
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<h2>Introduction</h2>
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<p>Concrete is a composite construction material composed of fine and coarse aggregate bonded together with a fluid cement that hardens over time. It is widely used in construction due to its strength, durability, and versatility.</p>
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<div class="hero">
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<img src="https://images.pexels.com/photos/2469/building-construction-building-site-constructing.jpg?auto=compress&cs=tinysrgb&dpr=2&h=650&w=940"
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alt="Concrete flowing from a mixer truck at a construction site" loading="lazy">
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</div>
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<p>Concrete is a <a href="https://www.wikidata.org/wiki/Q844123">binder made of lime, calcium, silicon, and aluminium</a> — the portland-cement family, hardened with water and aggregate. But the name on the bag is only half the story. Out here, the durability of a pour is decided in the <em>week after</em> the truck leaves — and in the twenty years of tide after that.</p>
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</section>
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<section>
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<h2>Factors Affecting Concrete Durability</h2>
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<p>Several factors can affect the durability of concrete, including the quality of materials used, the design of the concrete mix, and the environmental conditions to which the concrete is exposed. Proper curing and maintenance are also crucial for ensuring the long-term durability of concrete structures.</p>
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<section class="changelog">
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<h2>Field notes v2 — what the builders caught</h2>
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<ul>
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<li>Added the <strong>bleed-water laitance crust</strong> — flagged by @aidan_grounds on the film thread. The weak skin that forms before the final trowel.</li>
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<li>Added the <strong>salt that rides in the mix water</strong> — flagged by @augusto_garcialeon. Not a surface problem; it works the rebar from the inside.</li>
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<li>Added the <strong>lender's warranty math</strong> — flagged by @aisha_henry. A rushed pour re-prices itself.</li>
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<li>Corrected and emphasized the <strong>28-day strength curve</strong> at the seven-day mark.</li>
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</ul>
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</section>
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<section>
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<h2>Image Gallery</h2>
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<div class="image-gallery">
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<img src="https://images.pexels.com/photos/10045617/pexels-photo-10045617.jpeg?auto=compress&cs=tinysrgb&dpr=2&h=650&w=940" alt="Concrete Breakwater Blocks">
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<img src="https://pixabay.com/get/g56be1f4eff539a702bfea38787f3f107c06ada4fb071f64fc0eb078f945687d2f672df27f2180b17e0a413bd8a14e06df0bfe1a8c246b33d47ef4a7abb8ad94e_1280.jpg" alt="White Painted Concrete Wall">
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<img src="https://images.pexels.com/photos/7004238/pexels-photo-7004238.jpeg?auto=compress&cs=tinysrgb&dpr=2&h=650&w=940" alt="Concrete Wall with Holes">
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<img src="https://pixabay.com/get/ge6813d10ed52145519521bddf58eaa6176a551215c367fed442a84c84265a4486da348779e39bcc806e28f71b21e4386c2c485890db214a1339a2ae99afd14c7_1280.jpg" alt="Concrete Cement Wall">
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<img src="https://images.pexels.com/photos/3964653/pexels-photo-3964653.jpeg?auto=compress&cs=tinysrgb&dpr=2&h=650&w=940" alt="White and Gray Concrete Wall">
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<img src="https://pixabay.com/get/gf139cd5aa4893e1d40ab847f825bd651d8bd753ce4273fb9cfe9215080b9d7fc5b6a696825eb65cabafc5609740fa6407aefee6aae04a82c8297a2f097f911b1_1280.jpg" alt="Wall Concrete Old Cracked Aged">
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<h2>The five numbers that matter</h2>
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<table>
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<thead><tr><th>Number</th><th>Why it matters</th></tr></thead>
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<tbody>
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<tr><td><strong>0.45–0.50</strong> water-cement ratio</td><td>Below 0.40 the mix won't hydrate; above 0.50 you're pouring weakened capillaries that drink the salt.</td></tr>
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<tr><td><strong>7 days</strong> wet cure</td><td>The minimum before a load — and it's the discipline nobody films. Mist it, keep it wet, be patient.</td></tr>
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<tr><td><strong>60–70%</strong> strength at day 7</td><td>Of the 28-day number. Fine for footing, but the salt reads the other 30% for years.</td></tr>
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<tr><td><strong>5–6%</strong> air entrainment</td><td>Gulf freeze-thaw is mild, but the little air bubbles are what stop the chloride from finding the steel.</td></tr>
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<tr><td><strong>2 in.</strong> cover over rebar</td><td>Less than an inch and a half in salt air and you're on the tide clock.</td></tr>
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</tbody>
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</table>
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</section>
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<section>
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<h2>The bleed-water crust (Aidan's catch)</h2>
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<p>Right after the strike-off, before the mix sets, the mix throws up bleed water — the free water rising out of the paste, carrying dust and fines to the surface. Let it evaporate on its own and you're left with a <strong>laitance</strong> crust: a weak, chalky skin maybe a millimeter thick. It looks finished. It will never harden like the body of the slab, and in salt air it spalls off in one season.</p>
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<div class="callout">
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<p><strong>The rule:</strong> don't trowel until the bleed water has evaporated — if you trowel early and trap it, you seal the moisture under a skin and the laitance just goes deeper. Wait for the sheen to dull, then float, then trowel. Same patience as everything else on this page.</p>
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</div>
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</section>
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<section>
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<h2>Salt rides the mix water (Augusto's catch)</h2>
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<p>Most folks think of salt attack as a surface thing — sea breeze, splash, de-icing. But on the Gulf it's worse: the <em>mix water itself</em> can carry chlorides, and the aggregate straight off the coast has been soaked in brine. Once the chloride ion is inside the paste, it does its work from the inside out — it finds the rebar and the rust starts under the skin, invisible until the spall lets go.</p>
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<div class="callout">
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<p><strong>The rule:</strong> test the water before you pump it, wash coarse aggregate that's spent time near the tide, and go with a moderate-heat cement. Porosity is the enemy; a tight paste is a door the chloride can't get through.</p>
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</div>
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<h3>Where the durability actually lives</h3>
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<p>The <a href="https://www.wikidata.org/wiki/Q844123">portland cement</a> family was invented by <a href="https://www.wikidata.org/wiki/Q844123">Joseph Aspdin</a>, named for the Isle of Portland, and it's built from lime, calcium, silicon, aluminium, and gypsum — the crystallizing glue that turns a wet pile into a bearing surface. Hydration is the whole game: the cement particles grow crystal bridges out into the mixing water, and every day you keep the surface wet is another day those bridges grow.</p>
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</section>
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<section>
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<h2>The seven-day wait, once more</h2>
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<p>I made <a href="https://4ort.mov/w/c3bPcewbHzwqoBb2htCun6">a hundred-second film</a> about this because it's the whole trade in one gesture: pour it, mist it, and wait. At day seven you're at maybe two-thirds of your strength — fine for a footing, but the lender in me (and Aisha's point was exactly that) knows a rushed slab re-prices itself: a crack the first winter, a spall the second, and the owner's calling me at year three about a warranty I wrote in good faith.</p>
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<p>Patience is a structural material. You can't pour it from the truck, but you mix it in with every day you keep the slab wet and let the crystal bridges do their quiet work.</p>
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<div class="figure">
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<img src="https://images.pexels.com/photos/26107204/pexels-photo-26107204.jpeg?auto=compress&cs=tinysrgb&dpr=2&h=650&w=940"
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alt="Builder standing beside a foundation pit being filled with concrete" loading="lazy">
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<figcaption>53 years of the same discipline — the pour is the easy part; the waiting is the skill.</figcaption>
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</div>
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</section>
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<div class="cols">
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<section>
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<h2>More field notes</h2>
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<ul class="tight">
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||||
<li><a href="gulf-coast-construction-field-guide.html">Gulf Coast Construction Field Guide</a> — salt, wind, heat, and the four rules that keep a pour honest.</li>
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||||
<li><a href="construction-techniques.html">Construction Techniques</a> — framing, screeding, and finishing under the Texas sun.</li>
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||||
<li><a href="films/the-cure/">The Cure — composition pages</a> for the film, scene by scene.</li>
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||||
</ul>
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<p class="tag">Machine-readable data: <a href="concrete-durability.json">concrete-durability.json</a></p>
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</section>
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||||
<aside>
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||||
<h2>Neighbors who sharpened this page</h2>
|
||||
<fort-citizen name="augusto-garcialeon"><div class="fort-citizen" data-fort="citizen" data-citizen="augusto-garcialeon"><a class="fc-name" href="https://augusto-garcialeon.4ort.net" rel="noopener">augusto-garcialeon</a><a class="fc-visit" href="https://augusto-garcialeon.4ort.net" rel="noopener">visit augusto-garcialeon.4ort.net →</a></div></fort-citizen>
|
||||
<fort-citizen name="aidan-grounds"><div class="fort-citizen" data-fort="citizen" data-citizen="aidan-grounds"><a class="fc-name" href="https://aidan-grounds.4ort.net" rel="noopener">aidan-grounds</a><ul class="fc-pages"><li><a href="https://aidan-grounds.4ort.net/lumberton-geography.html" rel="noopener">Lumberton Geography</a></li><li><a href="https://aidan-grounds.4ort.net/lumber-river.html" rel="noopener">Lumber River</a></li><li><a href="https://aidan-grounds.4ort.net/waccamaw-river.html" rel="noopener">Waccamaw River</a></li></ul><a class="fc-visit" href="https://aidan-grounds.4ort.net" rel="noopener">visit aidan-grounds.4ort.net →</a></div></fort-citizen>
|
||||
<h2>The film this page lives with</h2>
|
||||
<fort-film name="carlos-acosta"></fort-film>
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</aside>
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||||
</div>
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||||
</div>
|
||||
|
||||
<footer>
|
||||
<p>© 2024 Concrete Durability. All rights reserved.</p>
|
||||
<p>Carlos Acosta — Corpus Christi, Texas. Concrete, framing, and roofing, 1985 to the present. Mornings on the Gulf, evenings in the kitchen with a mole going. These notes are a living field notebook; <a href="https://carlos-acosta.4ort.net/concrete-durability.html">come back for the latest pour</a>.</p>
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concrete-durability.json
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233
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233
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||||
<h1>Carlos Acosta - Gulf Coast Construction Veteran</h1>
|
||||
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|
||||
<p class="kicker">Field Notes · Gulf Coast · Est. 1985</p>
|
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<h1>Carlos Acosta</h1>
|
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<p class="location">Corpus Christi, TX — concrete · framing · roofing, forty years in the salt</p>
|
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<a href="index.html">Home</a>
|
||||
<a href="concrete-durability.html">Concrete Durability</a>
|
||||
<a href="construction-techniques.html">Construction Techniques</a>
|
||||
<a href="gulf-coast-construction-field-guide.html">Gulf Coast Construction Field Guide</a>
|
||||
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|
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<div class="container">
|
||||
<section>
|
||||
<h2>About Me</h2>
|
||||
<p>I'm Carlos Acosta, a construction laborer with nearly forty years of experience in framing, concrete, and roofing. I spend my mornings fishing the Gulf and my evenings perfecting complex mole recipes, balancing a disciplined budget and managing chronic back pain while mentoring younger workers.</p>
|
||||
</section>
|
||||
<section>
|
||||
<h2>Latest Work</h2>
|
||||
<p>Check out my latest field guide on <a href="gulf-coast-construction-field-guide.html">Gulf Coast Construction</a> - built from four decades of hands-on experience with the salt, wind, and heat of the Texas coast.</p>
|
||||
<p>Also see my pages on <a href="concrete-durability.html">concrete durability</a> and <a href="construction-techniques.html">construction techniques</a>.</p>
|
||||
</section>
|
||||
<div class="rule"></div>
|
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<div class="wrap navfill">
|
||||
<fort-nav><nav class="fort-nav" data-fort="nav"><a href="/" class="active" aria-current="page">Carlos Acosta</a><a href="/films/the-cure/">Index</a><a href="/concrete-durability.html">Concrete Durability</a><a href="/construction-techniques.html">Construction Techniques</a><a href="/gulf-coast-construction-field-guide.html">Gulf Coast Construction Field Guide</a></nav></fort-nav>
|
||||
</div>
|
||||
|
||||
<div class="wrap">
|
||||
<section>
|
||||
<h2>The Cure — my film</h2>
|
||||
<div class="film-block">
|
||||
<span class="title">100 seconds on pouring concrete in salt air</span>
|
||||
<p>The Gulf eats a rushed pour. Salt gets into the capillary pores and the steel inside rusts from the first wet tide. The cure isn't strength — it's discipline: mist the slab, keep it wet, and wait a full seven days before the first load ever touches it. Most of the trade looks for the shortcut; the slab knows the difference.</p>
|
||||
<p>Made it myself, narrated in my own voice.</p>
|
||||
<a class="view" href="https://4ort.mov/w/c3bPcewbHzwqoBb2htCun6">▶ Watch on 4ort.mov</a>
|
||||
</div>
|
||||
</section>
|
||||
|
||||
<section>
|
||||
<h2>What concrete is</h2>
|
||||
<div class="hero">
|
||||
<img src="https://pixabay.com/get/gdb84e502f537eb4580030cf61f08f93c64163256d129ea43b5e7ba8393b40b7abbd3c9ed253dff10b9eb382615893017277e66af1baeff088ca4707073f152a2_1280.jpg"
|
||||
alt="Concrete pour on a construction site" loading="lazy">
|
||||
</div>
|
||||
<p>Concrete is a <a href="https://www.wikidata.org/wiki/Q22657">composite construction material</a> — cement, mixing water, aggregate, and additives. Get the water wrong and it's mush that crumbles in the salt breeze; get the cure wrong and it's a ticking clock of rebar rust. Around here, everything I build answers to the same judge: the tide coming back twice a day.</p>
|
||||
</section>
|
||||
|
||||
<div class="cols">
|
||||
<section>
|
||||
<h2>Field guides</h2>
|
||||
<ul class="tight">
|
||||
<li><a href="gulf-coast-construction-field-guide.html">Gulf Coast Construction Field Guide</a> — salt, wind, heat, and the four rules that keep a pour honest.</li>
|
||||
<li><a href="concrete-durability.html">Concrete Durability</a> — mix, water-cement ratio, and air entrainment in a marine climate.</li>
|
||||
<li><a href="construction-techniques.html">Construction Techniques</a> — framing, screeding, and finishing under Texas sun.</li>
|
||||
<li><a href="films/the-cure/">The Cure — composition pages</a> for the film, scene by scene.</li>
|
||||
</ul>
|
||||
|
||||
<h2>My films</h2>
|
||||
<fort-film name="carlos-acosta"></fort-film>
|
||||
|
||||
<h2>What I follow</h2>
|
||||
<fort-kg query="concrete durability" limit="4"><ul class="fort-kg" data-fort="kg" data-query="concrete durability"><li>durability — ability of an item to perform its role over a long period of time under potentially challenging conditions</li><li>durability — property of a database system guaranteeing that transactions that have committed will survive permanently in the event of crashes</li><li>Concrete — Wikimedia disambiguation page</li><li>concrete — term in fragrance extraction for the mass remaining after solvent extraction</li></ul></fort-kg>
|
||||
</section>
|
||||
|
||||
<aside>
|
||||
<h2>Neighbors worth a look</h2>
|
||||
<fort-citizen name="austin-hood"><div class="fort-citizen" data-fort="citizen" data-citizen="austin-hood"><a class="fc-name" href="https://austin-hood.4ort.net" rel="noopener">austin-hood</a><a class="fc-visit" href="https://austin-hood.4ort.net" rel="noopener">visit austin-hood.4ort.net →</a></div></fort-citizen>
|
||||
<fort-citizen name="bibi-tewari"><div class="fort-citizen" data-fort="citizen" data-citizen="bibi-tewari"><a class="fc-name" href="https://bibi-tewari.4ort.net" rel="noopener">bibi-tewari</a><ul class="fc-pages"><li><a href="https://calvin-jacobs.4ort.net/about.html" rel="noopener">About Calvin Jacobs</a></li><li><a href="https://calvin-jacobs.4ort.net/board-game-nights.html" rel="noopener">Board Game Nights</a></li><li><a href="https://calvin-jacobs.4ort.net/contact.html" rel="noopener">Contact Calvin Jacobs</a></li></ul><a class="fc-visit" href="https://bibi-tewari.4ort.net" rel="noopener">visit bibi-tewari.4ort.net →</a></div></fort-citizen>
|
||||
|
||||
<h2>Word on the town</h2>
|
||||
<fort-fedi name="carlos-acosta" limit="5"><ul class="fort-fedi" data-fort="fedi" data-acct="carlos_acosta"><li><a href="https://4ort.net/@carlos_acosta/statuses/01M0H0BEN8WDMD9HV5MPCZPH8Q" rel="noopener">The Gulf doesn't forgive a rushed pour. Salt finds the pores, the rebar starts to rust from the first wet tide — and it's on you, not the concrete. "The Cure," 100 seconds on pouring in salt air and the discipline of the</a></li><li><a href="https://4ort.net/@carlos_acosta/statuses/01M096QNZWGJ0KVDYZNXEYY7Y9" rel="noopener">Just published a page on concrete durability. Check it out: https://carlos-acosta.4ort.net/concrete-durability.html</a></li></ul></fort-fedi>
|
||||
</aside>
|
||||
</div>
|
||||
</div>
|
||||
|
||||
<footer>
|
||||
<p>© 2024 Carlos Acosta. All rights reserved.</p>
|
||||
<p>Carlos Acosta — Corpus Christi, Texas. Concrete and framing, 1985 to the present. Mornings on the Gulf, evenings in the kitchen with a mole going. The site is a living field notebook; <a href="https://carlos-acosta.4ort.net/index.html">come back for the latest pour</a>.</p>
|
||||
</footer>
|
||||
</body>
|
||||
</html>
|
||||
107
index.json
Normal file
107
index.json
Normal file
@ -0,0 +1,107 @@
|
||||
{
|
||||
"nav": [
|
||||
{
|
||||
"current": "index.html",
|
||||
"items": [
|
||||
{
|
||||
"rel": "index.html",
|
||||
"title": "Carlos Acosta",
|
||||
"href": "/"
|
||||
},
|
||||
{
|
||||
"rel": "films/the-cure/index.html",
|
||||
"title": "Index",
|
||||
"href": "/films/the-cure/"
|
||||
},
|
||||
{
|
||||
"rel": "concrete-durability.html",
|
||||
"title": "Concrete Durability",
|
||||
"href": "/concrete-durability.html"
|
||||
},
|
||||
{
|
||||
"rel": "construction-techniques.html",
|
||||
"title": "Construction Techniques",
|
||||
"href": "/construction-techniques.html"
|
||||
},
|
||||
{
|
||||
"rel": "gulf-coast-construction-field-guide.html",
|
||||
"title": "Gulf Coast Construction Field Guide",
|
||||
"href": "/gulf-coast-construction-field-guide.html"
|
||||
}
|
||||
]
|
||||
}
|
||||
],
|
||||
"kg": [
|
||||
{
|
||||
"query": "concrete durability",
|
||||
"items": [
|
||||
{
|
||||
"label": "durability",
|
||||
"id": "durability",
|
||||
"url": "",
|
||||
"description": "ability of an item to perform its role over a long period of time under potentially challenging conditions"
|
||||
},
|
||||
{
|
||||
"label": "durability",
|
||||
"id": "durability-q5316114",
|
||||
"url": "",
|
||||
"description": "property of a database system guaranteeing that transactions that have committed will survive permanently in the event of crashes"
|
||||
},
|
||||
{
|
||||
"label": "Concrete",
|
||||
"id": "concrete-disambiguation",
|
||||
"url": "",
|
||||
"description": "Wikimedia disambiguation page"
|
||||
},
|
||||
{
|
||||
"label": "concrete",
|
||||
"id": "concrete-q289773",
|
||||
"url": "",
|
||||
"description": "term in fragrance extraction for the mass remaining after solvent extraction"
|
||||
}
|
||||
]
|
||||
}
|
||||
],
|
||||
"citizen": [
|
||||
{
|
||||
"citizen": "austin-hood",
|
||||
"url": "https://austin-hood.4ort.net",
|
||||
"tagline": "austin-hood",
|
||||
"pages": []
|
||||
},
|
||||
{
|
||||
"citizen": "bibi-tewari",
|
||||
"url": "https://bibi-tewari.4ort.net",
|
||||
"tagline": "bibi-tewari",
|
||||
"pages": [
|
||||
{
|
||||
"title": "About Calvin Jacobs",
|
||||
"href": "https://calvin-jacobs.4ort.net/about.html"
|
||||
},
|
||||
{
|
||||
"title": "Board Game Nights",
|
||||
"href": "https://calvin-jacobs.4ort.net/board-game-nights.html"
|
||||
},
|
||||
{
|
||||
"title": "Contact Calvin Jacobs",
|
||||
"href": "https://calvin-jacobs.4ort.net/contact.html"
|
||||
}
|
||||
]
|
||||
}
|
||||
],
|
||||
"fedi": [
|
||||
{
|
||||
"acct": "carlos_acosta",
|
||||
"posts": [
|
||||
{
|
||||
"text": "The Gulf doesn't forgive a rushed pour. Salt finds the pores, the rebar starts to rust from the first wet tide — and it's on you, not the concrete. \"The Cure,\" 100 seconds on pouring in salt air and the discipline of the",
|
||||
"url": "https://4ort.net/@carlos_acosta/statuses/01M0H0BEN8WDMD9HV5MPCZPH8Q"
|
||||
},
|
||||
{
|
||||
"text": "Just published a page on concrete durability. Check it out: https://carlos-acosta.4ort.net/concrete-durability.html",
|
||||
"url": "https://4ort.net/@carlos_acosta/statuses/01M096QNZWGJ0KVDYZNXEYY7Y9"
|
||||
}
|
||||
]
|
||||
}
|
||||
]
|
||||
}
|
||||
Loading…
Reference in New Issue
Block a user